Torsion Spring Manufacturer in Gujarat | Custom Torsion Springs for Reliable Torque - Durga Spring
Torsion Spring Manufacturer in Gujarat
Introduction
Torque control is essential in mechanisms that rotate, return, latch, clamp, or open and close repeatedly. Durga Spring is a torsion spring manufacturer in Gujarat, producing precision torsion springs designed to deliver consistent rotational force across thousands to millions of cycles. These springs store energy by twisting the wire body, applying torque through one or two legs to the working component. With accurate coil diameter, leg length, and leg angle control, torsion springs support smooth operation in hinges, levers, clamps, shutters, valves, electrical assemblies, and industrial equipment where repeatability and fatigue life matter.
What Makes a Good Torsion Spring for Industrial Use
A torsion spring must be built to match the required torque, rotation angle, and space constraints while maintaining stable spring performance. As a Gujarat-based torsion spring supplier, we focus on repeatable output by controlling the factors that most affect torque and service life:
Accurate Leg Geometry: Correct leg angles and end forming ensure proper fit and smooth engagement with mating parts.
Material Selection: Spring steel and stainless grades are chosen based on load, corrosion exposure, and temperature conditions.
Fatigue-Ready Forming: Controlled coiling and stress management help reduce early cracking in cyclic applications.
This ensures your torque springs perform reliably in real-world operating conditions.
Applications & Benefits — Torque Springs Across Industries
Common Applications
Hinges and lids for industrial enclosures, appliances, and cabinets.
Clamps, latches, and return mechanisms in hardware and tooling assemblies.
Automotive interior and exterior mechanisms requiring controlled return torque.
Electrical switchgear components, levers, and actuator linkages.
Industrial equipment guards, doors, and lever-return safety mechanisms.
Performance Benefits
Consistent rotational force for smooth opening, closing, and return action.
Compact design that fits into tight assemblies without sacrificing output torque.
Custom leg forming for fast assembly and secure engagement with components.
Improved cycle life when matched to correct load, angle, and material grade.
Availability of single and double torsion designs for balanced torque delivery.
Key Features of Our Custom Torsion Springs
Custom coil diameter, wire diameter, leg length, and leg angle to match assembly constraints.
Support for single torsion and double torsion spring configurations for balanced loading.
Material options selected for strength, fatigue life, and corrosion resistance needs.
Repeatable forming for consistent torque output across batches and production cycles.
Application support for choosing torque range and rotation limits to prevent overstress.
Custom Manufacturing Support in Gujarat
As a torsion spring manufacturer in Gujarat, Durga Spring works with OEMs, maintenance teams, and component integrators to supply springs that fit correctly and perform consistently. For an accurate selection, share your required torque, rotation angle, coil direction (right-hand or left-hand), available space, mounting method, and environmental exposure. Our team can help align spring geometry and material selection to your functional needs, ensuring stable torque delivery, long life, and dependable performance in day-to-day operation.
Maintenance & Safety Tips — For Long Spring Life
ChecklistDurga Spring
Assembly & Loading
Ensure the spring is seated correctly on the shaft or post to avoid side loading and coil rubbing.
Do not exceed the designed rotation angle, as over-travel can cause permanent set or early fatigue cracking.
Verify correct winding direction and leg orientation to prevent reverse loading and misalignment in service.
Inspection & Safety
Inspect for leg deformation, surface wear, and coil interference in high-cycle mechanisms such as hinges and latches.
Keep torsion springs clean and protected from corrosive exposure unless an appropriate stainless grade is selected.
Replace springs showing cracks or permanent set to avoid sudden loss of torque and unsafe mechanism behavior.
FAQs about Torsion Springs in Gujarat
Q1
What information do you need to manufacture a custom torsion spring?
To recommend or manufacture a torsion spring, we need required torque, rotation angle, wire diameter, coil diameter, leg length and angle, winding direction, mounting method, and any corrosion or temperature exposure details.
Q2
What is the difference between single and double torsion springs?
Single torsion springs use one coil body with two legs, while double torsion springs use two coil bodies connected together, delivering balanced torque and improved load distribution for certain mechanisms.
Q3
Can torsion springs be made for outdoor or corrosive environments?
Yes. Material selection can be matched to the environment, including stainless options for corrosion resistance or suitable finishes based on application requirements.
Q4
How do you prevent torsion springs from failing early?
Early failure is typically prevented by selecting the right wire size and coil diameter for the required torque, limiting rotation within design range, ensuring correct seating, and choosing appropriate material for fatigue and corrosion conditions.
Q5
Do you supply torsion springs for OEM production in Gujarat?
Yes. We support OEMs and industrial buyers with repeatable production of torsion springs, focusing on dimensional consistency and stable torque output across batches.