Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Leading Disc Spring Manufacturer in Ahmedabad
Leading Disc Spring Manufacturer in Ahmedabad
Leading Disc Spring Manufacturer in Ahmedabad
Introduction
In the industrial hub of Gujarat, Durga Spring has established itself as a premier disc spring manufacturer in Ahmedabad. Disc springs, also known as Belleville washers, are conical-shaped components designed to provide exceptionally high loads in small axial spaces. Unlike standard coil springs, these conical washers offer a unique load-deflection characteristic that makes them indispensable for heavy machinery, valve assemblies, and high-pressure clamping systems. As a trusted manufacturer, we leverage advanced material technology and precision engineering to supply high-quality disc springs that meet global standards for durability and performance.
Engineering Precision in Belleville Washer Production
Producing reliable disc springs requires specialized knowledge of conical geometry and material fatigue. At Durga Spring, our manufacturing process in Ahmedabad focuses on several critical quality parameters:
- Material Integrity: We use high-grade spring steel (50CrV4), stainless steel, and heat-resistant alloys to ensure the springs maintain their shape under continuous load.
- Uniform Hardness: Our automated heat treatment process ensures consistent hardness across the entire disc, preventing brittle fractures or permanent deformation.
- Precision Stamping: Utilizing high-accuracy dies, we ensure that every disc spring has perfectly uniform thickness and concentricity for stable stack performance.
Applications & Benefits — High Load Management
Industrial Applications
- Preloading for ball bearings and high-speed spindles.
- Valve actuators and safety relief valves in oil and gas.
- Heavy-duty braking systems for mining and construction equipment.
- High-pressure clamping for tool holders and machinery jigs.
- Compensation for thermal expansion in bolted joints.
Key Advantages
- Ability to handle immense loads with minimal deflection space.
- Flexible stacking options (parallel or series) to modify load and travel.
- Superior damping capacity compared to helical springs.
- Maintenance of tension even under high vibrational environments.
- Long service life with high resistance to creep and fatigue.
Quality Standards for Conical Spring Washers
- Manufactured in accordance with DIN 2093 standards for dimensional accuracy.
- Shot peening process utilized to enhance fatigue life by introducing compressive residual stress.
- Rigorous load testing to verify spring constant and deflection parameters.
- Corrosion-resistant surface treatments including phosphating and zinc plating.
- Capability to manufacture custom sizes beyond standard catalog dimensions.
Reliable Disc Spring Supply in Ahmedabad and Beyond
As a dedicated disc spring manufacturer in Ahmedabad, Durga Spring is committed to supporting the industrial infrastructure of Gujarat and India. We understand that disc springs are critical safety components; therefore, we implement a zero-defect policy throughout our production line. Whether you need stainless steel disc springs for corrosive chemical plants or heavy-duty Belleville washers for power generation, our team provides the technical guidance and manufacturing scale necessary to keep your operations running smoothly. We pride ourselves on timely delivery and technical support that helps our clients choose the right spring configuration for their specific mechanical challenges.
Maintenance & Safety Tips — Maximizing Stack Life
Checklist
Durga Spring
Stacking & Installation
- Ensure the guiding rod or housing is hardened and lubricated to prevent friction during stack compression.
- Verify that the disc orientation is consistent within each parallel subgroup of the stack.
- Clean all contact surfaces to ensure uniform load distribution across the face of the disc.
Service Inspection
- Check for signs of fretting or wear on the edges of the discs, which may indicate insufficient lubrication.
- Monitor stack height; a decrease in free height suggests the springs have undergone permanent set.
- Replace the entire stack if any single disc shows a crack to maintain balanced load distribution.
FAQs about Disc Springs
Q1 What is the advantage of using a disc spring over a coil spring?
Disc springs offer much higher loads in a smaller axial footprint and allow for adjustable load-deflection properties through different stacking arrangements.
Q2 Can you provide stainless steel disc springs for chemical applications?
Yes. As a leading disc spring manufacturer in Ahmedabad, we produce Belleville washers in various stainless steel grades (304, 316, 17-7PH) for corrosion resistance.
Q3 What does stacking in series versus parallel do?
Stacking in series increases the total deflection (travel), while stacking in parallel increases the load capacity of the spring assembly.
Q4 Do you follow DIN 2093 standards?
Absolutely. All our high-quality disc springs are manufactured following DIN 2093 specifications to ensure interchangeability and performance reliability.
Q5 How can I get a quote for custom-size disc springs?
Please send your required inner diameter (ID), outer diameter (OD), thickness (t), and free height (lo) to our technical sales team for a custom quote.
Contact the Expert Disc Spring Manufacturer
Durga Spring• Precision Conical Spring Solutions
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- Disc Spring Manufacturer in Ahmedabad
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- Valve Spring Washer Manufacturer
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- Heavy Machinery Belleville Washers
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