Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
High-quality spring washer manufacturer Ahmedabad
High-quality spring washer manufacturer Ahmedabad
Introduction —High-Quality Spring Washer Manufacturer Ahmedabad
In precision engineering, the smallest component often carries the biggest responsibility. Durga Spring is a distinguished high-quality spring washer manufacturer in Ahmedabad, serving the robust industrial estates of Vatva, Naroda, and beyond with superior locking solutions. Our commitment to quality assurance goes beyond mere compliance; we ensure that every washer we produce—whether flat, square, or helical—provides consistent tension and zero-failure performance. By utilizing certified raw materials and advanced testing infrastructure, we deliver products that meet the stringent demands of automotive, electrical, and aerospace applications.
Quality Assurance & Testing Protocols
Delivering high-quality components requires a relentless focus on detail. We have integrated comprehensive quality checks at every stage of production to eliminate defects:
- Raw Material Validation: All wire stock is sourced from reputable mills with chemical analysis reports to ensure the correct carbon and alloy content (e.g., Spring Steel EN-42J).
- Hardness Testing: We conduct regular Rockwell and Vickers hardness tests to verify that washers possess the required elasticity without being brittle.
- Dimensional Accuracy: Automated optical sorting machines check critical dimensions like internal diameter, external diameter, and thickness to ensure strict adherence to tolerances.
Applications & Benefits — Precision & Performance
Critical Applications
- Precision locking for high-speed electric motors and generators.
- Assembly of sensitive electronic panels requiring consistent contact pressure.
- Automotive suspension and braking systems where failure is not an option.
- Heavy-duty pump manufacturing requiring vibration resistance.
- Robotics and automation machinery with high cycle rates.
Quality Benefits
- Elimination of "soft spots" in washers, ensuring uniform load distribution.
- Superior fatigue life, allowing the washer to maintain tension over years of service.
- Burr-free finish prevents damage to mating surfaces and ensures smooth assembly.
- Consistent spring rate across batches, vital for automated assembly lines.
- Traceability of batches ensures accountability and long-term trust.
Why Choose Certified Washers?
- Compliance with DIN 127, DIN 7980, and JIS B 1251 ensures our washers fit global standard bolts perfectly.
- Advanced heat treatment processes prevent hydrogen embrittlement, a common cause of delayed failure in electroplated parts.
- Availability of comprehensive test reports (Chemical, Mechanical, Dimensional) with every shipment.
- In-house salt spray testing to verify the longevity of anti-corrosion coatings like Zinc and Geomet.
- Dedicated quality team in Ahmedabad to support audits and technical queries from clients.
Your Partner for Defect-Free Fastening
Durga Spring stands as a beacon of reliability for industries seeking a high-quality spring washer manufacturer in Ahmedabad. We understand that a single failed washer can lead to expensive downtime or safety hazards. Therefore, we do not compromise on our manufacturing standards. We invite technical directors and quality control managers to visit our facility or request samples. Experience the difference that precision engineering makes to your final product assembly with our certified, durable, and high-performance spring washers.
Maintenance & Safety Tips — Ensuring Reliability
Checklist
Durga Spring
Selection Criteria
- Always select washers with the correct hardness rating (e.g., 43-50 HRC) to match the grade of the bolt (8.8, 10.9) being used.
- Ensure the surface finish of the washer is compatible with the mating surface to prevent galling or galvanic corrosion.
- Check for "Hydrogen De-embrittlement" certification when buying high-tensile zinc-plated washers to avoid sudden cracking.
Best Practices
- Store high-quality washers in a dry, controlled environment to prevent pre-installation oxidation, which can compromise performance.
- During assembly, ensure the split ends are not completely flattened beyond the yield point, or the washer will lose its spring function.
- Verify that the washer does not rotate during the final torquing of the nut; it should bite into the surface to lock effectively.
FAQs about Washer Quality
Q1 What makes your spring washers "high quality"?
Our quality comes from using certified raw materials, precise CNC coiling, controlled heat treatment, and rigorous hardness testing to ensure zero defects and maximum durability.
Q2 Are you an ISO certified manufacturer?
Yes, Durga Spring follows strict ISO quality management protocols, ensuring that our manufacturing processes in **Ahmedabad** meet international standards for consistency.
Q3 Can you provide hardness reports with the material?
Yes, we provide detailed test certificates covering chemical composition, hardness values (HRC), and dimensional checks with every batch of **high-quality washers**.
Q4 Do you test for corrosion resistance?
Yes, for plated washers (Zinc, Cadmium, etc.), we conduct Salt Spray Tests (SST) to verify the coating thickness and resistance to red rust formation.
Q5 Do you supply to export markets?
Yes, our high-quality standards allow us to export precision spring washers to various countries, meeting DIN, BS, and ASME specifications required by global clients.
Contact Us for Premium Washers
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