Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Industrial Die Spring Manufacturer in India
Industrial Die Spring Manufacturer in India
Introduction — Industrial Die Spring Manufacturer in India
Durga Spring Industries, a leading industrial die spring manufacturer in India, specializes in producing high-quality, heavy-duty springs for stamping dies, punches, and molds. Based in Ahmedabad, Gujarat, we have over 15 years of experience in engineering durable and reliable die springs that meet the demanding specifications of the tool and die industry. Our manufacturing process uses superior materials and advanced heat treatment to ensure maximum fatigue resistance and long service life. We supply a full range of color-coded die springs to suit various load requirements, making us a trusted partner for industrial applications across automotive, plastic molding, and heavy machinery sectors throughout India and beyond.
Working Principle & Process Flow — Industrial Die Springs
Industrial die springs are a type of compression spring designed to withstand high forces and repeated cycling with minimal fatigue. They are distinguished by their rectangular wire section and color-coding, which indicates different load ratings. The manufacturing process at Durga Spring Industries begins with selecting high-grade chrome-vanadium steel or similar alloys. The wire is precision-coiled, followed by a critical heat treatment and stress-relieving process to enhance durability and resilience. Each spring is then shot-peened to improve its fatigue life and finally, coated with a specific color (e.g., yellow, blue, red) to signify its load capacity. This rigorous process ensures every die spring delivers consistent and reliable performance under extreme conditions.
Applications & Benefits — Industrial Die Spring Manufacturer in India
Applications
- Stamping dies and molds in the automotive and sheet metal industry.
- Heavy-duty machinery and equipment requiring high-force compression.
- Punches and jigs where controlled, powerful force is necessary.
- Clutch and brake mechanisms in industrial equipment.
- Plastic injection molding machines for ejector systems.
Benefits
- High load capacity in a compact design due to rectangular wire shape.
- Excellent fatigue resistance for prolonged life under cyclic loading.
- Standardized color-coding for easy identification of load rating.
- Superior durability and reliability for demanding industrial environments.
- Cost-effective solutions for a wide range of tooling and machinery.
Key Features — Industrial Die Springs
- Manufactured from premium-grade spring steel for superior strength.
- Color-coded for specific load ratings: Light (Yellow), Medium (Blue), Heavy (Red), Extra Heavy (Green).
- Designed with a rectangular cross-section for maximum force in minimal space.
- Undergo strict heat treatment to ensure enhanced fatigue resistance and durability.
- Available in various sizes, lengths, and load capacities to meet specific tool requirements.
Top Manufacturers & Suppliers in India
As a prominent `industrial die spring manufacturer in India`, Durga Spring Industries is recognized for its commitment to quality and precision. Our products are engineered to meet international standards for the tool and die sector. The Indian market for die springs is robust, with several suppliers catering to diverse industrial needs. However, Durga Spring Industries in Gujarat stands out by offering a comprehensive range of color-coded die springs, ensuring our clients receive the exact product for their application. Our advanced manufacturing processes, rigorous quality control, and focus on customer satisfaction make us a preferred supplier for businesses seeking reliable and durable die spring solutions across the country.
Maintenance & Safety Tips — Industrial Die Springs
Checklist
Durga Spring
Monthly / Quarterly
- Inspect die springs for signs of cracking, wear, or permanent deformation. Replace any spring that shows wear immediately.
- Check if the spring's color-coding is still visible; if faded, measure the spring's free length to ensure it is not permanently set.
- Ensure the spring is seated properly in its pocket and check for any signs of rubbing or misalignment, which can lead to premature failure.
Operating Best Practices
- Never compress a die spring beyond its maximum recommended deflection to prevent overstressing and failure.
- Use the correct die spring size and load rating for the specific application to ensure optimal performance and safety.
- Avoid exposing die springs to extreme temperatures or corrosive environments without proper protective coatings.
FAQs
Q1 What are industrial die springs?
Industrial die springs are heavy-duty compression springs, often with a rectangular wire cross-section, designed to handle very high static and dynamic loads for applications in dies, molds, and heavy machinery.
Q2 What do the colors on die springs mean?
The colors indicate the spring's load rating. For example, yellow springs are for light loads, blue for medium, red for heavy, and green for extra-heavy loads. This allows for easy selection and replacement.
Q3 What materials are used to manufacture die springs?
Die springs are typically made from high-grade spring steel alloys like chrome-silicon, chrome-vanadium, or high-carbon steel to ensure superior strength, heat resistance, and long-term durability.
Q4 Can Durga Spring customize die springs?
Yes, as a leading `die spring manufacturer in India`, we offer customization options for load capacity, free length, outer and inner diameters, and specific materials to meet your precise application requirements.
Q5 Why should I choose a die spring over a regular compression spring?
Die springs are designed to withstand significantly higher loads and more demanding cycling, making them a better choice for heavy-duty industrial applications where regular compression springs would fail prematurely.
Get in Touch
Durga Spring• We’re here to help
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