Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Leading Die Spring Supplier in India
Leading Die Spring Supplier in India
Introduction — Leading Die Spring Supplier in India
Durga Spring Industries, based in Ahmedabad, Gujarat, is a leading die spring supplier in India, specializing in manufacturing high-performance, heavy-duty springs for press tools, molds, and industrial machinery. With over 15 years of expertise, we are committed to delivering springs that meet rigorous international standards, including ISO and JIS. Our die springs are made from premium-grade materials like chrome vanadium and chrome silicon alloy steel, ensuring superior strength, durability, and a long operational life under extreme loads and high-stress cycles. Serving diverse sectors such as automotive, electronics, and heavy machinery, Durga Spring Industries is the trusted partner for reliable and customized die spring solutions, providing consistent quality and competitive pricing across India and international markets.
Working Principle & Process Flow — High-Performance Die Springs
Die springs are a type of compression spring specifically designed to withstand high forces and long-term use in demanding applications. Unlike conventional compression springs, they are made from rectangular wire with rounded corners to maximize load-bearing capacity and fatigue resistance. At Durga Spring Industries, the manufacturing process begins with the selection of high-tensile chrome-silicon steel. This is followed by precision CNC coiling, which ensures dimensional accuracy. The springs then undergo a rigorous heat treatment and stress relieving process to enhance their mechanical properties and prevent premature failure. Finally, each spring is meticulously color-coded according to its load rating (e.g., yellow for medium-light, red for heavy) and subjected to comprehensive load testing to guarantee performance and reliability in the most challenging industrial environments.
Applications & Benefits — Leading Die Spring Supplier in India
Applications
- Press tools and dies for stamping, punching, and forming operations.
- Plastic injection molds and die-casting machinery requiring high force.
- Heavy-duty clutches and brakes in automotive and industrial equipment.
- Machinery and tooling systems subjected to high shock loads.
- Valves, levers, and actuators in construction and manufacturing.
Benefits
- Superior load-bearing capacity and high fatigue resistance for longevity.
- Made from premium chrome-silicon alloy steel for exceptional strength.
- Color-coded for easy identification of load ratings (light, medium, heavy).
- Customizable dimensions to fit precise requirements of any machine.
- Cost-effective and reliable solutions, reducing downtime and maintenance.
Key Features — High-Performance Die Springs
- Manufactured with high-tensile chrome-silicon alloy steel for maximum durability.
- Rectangular wire cross-section designed for high-force compression and shock loads.
- Heat-treated and stress-relieved to ensure long-lasting performance and reliability.
- Standardized color-coding system (ISO, JIS) for quick and accurate load identification.
- Available in a wide range of sizes and load classifications to suit various applications.
Top Die Spring Manufacturers in India
India has a robust manufacturing sector for die springs, with several companies providing high-quality solutions for a variety of industrial needs. While there are numerous reliable suppliers, Durga Spring Industries in Ahmedabad, Gujarat, has established itself as a leader with its focus on precision engineering and customer-centric approach. The company utilizes advanced CNC technology and adheres to stringent quality control standards to produce springs that are durable, reliable, and cost-effective. Other notable manufacturers across India also contribute to the market, offering specialized die springs for diverse sectors. However, Durga Spring Industries' commitment to innovation and consistent product excellence makes it a preferred choice for businesses seeking heavy-duty, customized die springs for critical applications.
Maintenance & Safety Tips — Die Springs
Checklist
Durga Spring
Installation & Maintenance
- Ensure die springs are installed correctly with proper alignment to prevent side loading and premature wear.
- Regularly inspect for signs of fatigue, cracks, or color fading, which can indicate a need for replacement.
- Always use the correct die spring size and load classification for the specific application to avoid overloading.
Safety Precautions
- Never operate machinery with damaged or broken die springs, as this can lead to catastrophic failure.
- Train personnel on proper handling and installation procedures to prevent injuries and maintain spring integrity.
- Store springs in a dry, clean environment to prevent rust and corrosion, which can compromise their performance.
FAQs
Q1 What makes a die spring different from a compression spring?
Die springs are a type of compression spring but are specifically designed for high-force applications. They use rectangular wire instead of round wire and are built to handle heavier loads and repeated stress cycles.
Q2 What is the purpose of the color-coding on die springs?
The colors on die springs indicate their load classification. For example, a common ISO standard uses green for medium load, blue for heavy load, red for extra heavy load, and yellow for a light load. This helps in quick identification and correct application.
Q3 What materials are used for manufacturing high-quality die springs?
Die springs are typically made from high-grade chrome vanadium or chrome silicon alloy steel, which provides excellent tensile strength, durability, and resistance to fatigue, ensuring a long operational life.
Q4 Can I get customized die springs for my specific machinery?
Yes, Durga Spring Industries specializes in manufacturing custom die springs. We can tailor the dimensions, load ratings, and materials to meet the unique requirements of your industrial machinery and applications.
Q5 How do I ensure the longevity of my die springs?
To maximize the life of your die springs, ensure proper installation, avoid exceeding their maximum load capacity, and conduct regular inspections for any signs of wear or damage. Proper maintenance and lubrication can also extend their service life.
Get in Touch
Durga Spring• We’re here to help
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