Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Leading Custom Wire Form Manufacturer in Ahmedabad, Gujarat
Leading Custom Wire Form Manufacturer in Ahmedabad, Gujarat
Leading Custom Wire Form Manufacturer in Ahmedabad, Gujarat
Introduction — Your Specialist Wire Form Partner in Ahmedabad
As a premier Wire form manufacturer in Ahmedabad, Durga Spring Industries provides high-precision custom wire forms that serve as critical components across a multitude of industries. Wire forms are custom-bent pieces of wire engineered to perform specific mechanical functions such as guiding, fastening, retaining, or connecting parts. Utilizing advanced CNC wire bending technology, we manufacture wire forms from a wide range of materials, including stainless steel, spring steel, and mild steel. We specialize in complex 2D and 3D wire shapes, ensuring exceptional dimensional accuracy and repeatability for applications in automotive, electrical, furniture, and medical devices. Trust our expertise in Ahmedabad to deliver wire components that perfectly match your design specifications and performance needs.
Manufacturing & Customization Process — Precision Wire Forming
The process of creating a custom wire form begins with a precise digital model, often requiring expertise in material properties and stress analysis. At Durga Spring Industries, we use state-of-the-art **CNC Wire Bending Machines** (e.g., CNC 3-axis to 5-axis) capable of automatically straightening, feeding, bending, and cutting wire into intricate shapes. Our specialization in customization means we work closely with clients from prototype development to high-volume production. Key steps include wire selection (based on diameter and material properties), programming the exact bend angles and radii, and subsequent processes like welding, polishing, powder coating, or zinc plating to enhance corrosion resistance and aesthetics. This precision manufacturing capability solidifies our position as a reliable wire form manufacturer in Ahmedabad.
Applications & Benefits — Custom Wire Forms
Applications
- Automotive Industry: Clips, clamps, brackets, control rods, and exhaust hangers.
- Electrical & Electronics: Battery contacts, terminals, wiring clips, and retaining pins.
- Furniture & Appliances: Racks, hooks, support frames, and locking mechanisms in white goods.
- Textile Machinery: Specialized guides, levers, and tensioner components.
- Construction & Hardware: Pins, latches, hooks, and complex fasteners.
Benefits
- Cost-Effective: Often a more economical solution than machining or casting for complex parts.
- Design Flexibility: Easily customized to virtually any 2D or 3D shape, accommodating unique space constraints.
- High Strength-to-Weight Ratio: Provides necessary function with minimal material, reducing overall product weight.
- Rapid Prototyping: CNC technology allows for quick modification and production of prototypes and short runs.
- Durability & Finish: Available in corrosion-resistant materials and various finishes like zinc, nickel, and powder coating.
Key Features — Precision Wire Forms from Ahmedabad
- Ability to process wire diameters ranging from 0.2 mm to 12 mm with high precision.
- Materials include Stainless Steel (SS 302, 304, 316), Spring Steel, Galvanized Steel, and Copper Alloys.
- Manufactured using multi-axis CNC wire forming machines for superior bend accuracy and consistency.
- Expertise in creating intricate 3D shapes, tight radii, and multiple planar bends.
- Secondary operations such as grinding, chamfering, threading, and resistance welding are available.
Quality Assurance & Testing
At Durga Spring Industries, quality is paramount for all custom wire form components. Our process adheres to strict quality management systems (e.g., ISO certified) from raw material inspection to final product verification. Dimensional inspection is performed using digital calipers, height gauges, and specialized custom fixtures (Go/No-Go gauges) to ensure every angle, length, and radius is within specified tolerances. For load-bearing applications, **material testing** (tensile strength) and **functionality testing** are conducted to guarantee the wire form performs reliably under its intended operational stress.
The Wire Forming Process — CNC Technology
Technology
CNC Wire Bending & Fabrication
Manufacturing Steps
- Design & Programming: Creation of the 2D/3D model and CNC machine code from customer CAD drawings.
- Feeding & Straightening: Wire is uncoiled and passed through straightening rollers to remove natural curvature.
- Bending & Forming: Multi-axis heads execute precise and complex bends based on the programmed path.
- Cutting & Finishing: The final shape is cut, followed by any necessary heat treatment or surface finishing.
Design Considerations
- Minimum Bend Radius: Avoid overly sharp bends which can induce high stress and fracture the wire material.
- Material Springback: Account for the material's tendency to partially 'spring back' after bending for critical angle tolerances.
- Finish Compatibility: Choose a surface finish (plating) that is compatible with the wire material and its operational environment (e.g., rust-prone).
- Tooling Interference: Ensure the design allows the bending machine tooling to access all required bend points without collision.
FAQs — Wire Form Manufacturing
Q1 What wire diameters can you work with?
We are equipped to manufacture wire forms ranging from very fine wire starting at 0.2 mm up to heavy-duty wire components of 12 mm in diameter.
Q2 Do you handle both 2D and 3D wire forms?
Yes, our advanced multi-axis CNC bending machines allow us to produce both complex flat (2D) and intricate spatial (3D) wire forms with extremely high accuracy and repeatability.
Q3 What is the advantage of using wire forms over machined parts?
Wire forms are generally much faster and more cost-effective to produce, especially for high volumes. They also offer a better strength-to-weight ratio and greater design flexibility than solid machined components.
Q4 What types of surface finishing do you offer in Ahmedabad?
We offer various finishes including zinc plating (yellow, white, black), nickel plating, chrome plating, powder coating, and electropolishing, based on the material and the required corrosion resistance.
Q5 How do you ensure the quality of a custom wire form?
Quality is ensured through continuous in-process checks using calibrated instruments, final inspection with custom gauges, and adhering to strict ISO-certified manufacturing protocols for dimensional and material integrity.
Get in Touch
Durga Spring• Your custom wire form solution
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