Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Address
Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Choosing a Custom Double Torsion Spring Manufacturer
Choosing a Custom Double Torsion Spring Manufacturer
Choosing a Custom Double Torsion Spring Manufacturer
Introduction
Precision and stability are the hallmarks of double torsion springs, which are designed to provide twice the torque of a single torsion spring while maintaining a centered balance. As a leading custom double torsion spring manufacturer, Durga Spring specializes in creating complex, high-performance springs tailored to specific mechanical requirements. Whether for heavy-duty automotive assemblies or delicate electronic enclosures, our custom manufacturing process ensures that each spring delivers equal force on both ends, preventing the tilting or binding often associated with single-coil designs. By utilizing advanced CNC coiling technology and premium materials, we provide reliable solutions for OEMs across India and international markets.
Engineering Excellence in Double Torsion Spring Production
Manufacturing a double torsion spring requires immense technical expertise to ensure both coils are wound with perfect symmetry. At Durga Spring, we follow a rigorous production protocol to ensure structural integrity:
- Precision CNC Coiling: We use automated multi-axis coiling machines that simultaneously form both the left-hand and right-hand coils connected by a center bridge, ensuring identical torque characteristics.
- Custom End Configurations: From straight legs to complex hooks and loops, we customize the leg ends to fit seamlessly into your housing or assembly.
- Material Versatility: We work with high-grade carbon steel, stainless steel (SS 302, 304, 316), and specialized alloys like Inconel or Phosphor Bronze for corrosion-resistant or high-temperature applications.
Applications & Benefits — Stability and High Torque
Industry Applications
- Automotive interior components like glove boxes and armrests.
- Heavy-duty hinges for industrial doors and overhead gates.
- Medical equipment requiring smooth, balanced rotational movement.
- Consumer electronics, including laptop screen hinges and clamps.
- Agricultural machinery and specialized hardware tools.
Key Performance Benefits
- Balanced force distribution prevents side-loading on mounting shafts.
- Greater total torque capacity compared to single torsion springs of the same wire diameter.
- Increased operational life due to reduced friction and localized stress.
- Compact design allows for high energy storage in limited spatial envelopes.
- Superior reliability in applications involving frequent cycling and high vibrations.
Custom Design and Quality Assurance
- Full custom design support to determine optimal wire diameter, coil count, and leg length for your torque requirements.
- Computer-aided spring design software to predict fatigue life and stress points before mass production.
- Advanced heat treatment processes to relieve stress and enhance the elasticity of the spring wire.
- Surface finishing options including zinc plating, black oxide, and powder coating for enhanced durability.
- Strict quality control audits ensuring 100% compliance with dimensional and torque specifications.
Reliable Supply for High-Precision Springs
Partnering with an expert custom double torsion spring manufacturer ensures that your mechanical systems operate without failure. Durga Spring combines decades of experience with modern infrastructure to supply springs that meet the most demanding tolerances. We understand the nuances of spring physics, from the importance of the center bridge length to the radius of the leg bends. Our team is ready to assist you from the prototyping stage to large-scale bulk production, ensuring consistent quality and timely delivery for your industrial or commercial needs.
Maintenance & Safety Tips — Maximizing Spring Life
Checklist
Durga Spring
Installation & Design
- Ensure the supporting mandrel or shaft is appropriately sized to prevent spring buckling while allowing for coil expansion.
- Double-check that the torque is applied in the direction of the wind to avoid unwinding and permanent deformation of the coils.
- Avoid over-stressing the spring beyond its calculated maximum deflection angle to prevent sudden fatigue failure.
Safety & Maintenance
- Periodically inspect springs for signs of pitting or corrosion, especially in moving parts where the protective coating may wear off.
- Lubricate the contact points between the spring legs and the assembly to reduce wear and prevent noise during operation.
- Always wear eye protection when installing or removing torsion springs under tension to prevent injury from stored elastic energy.
FAQs about Custom Double Torsion Springs
Q1 What is the advantage of a double torsion spring over a single one?
A double torsion spring consists of two identical coil sections (one left-hand and one right-hand wind) connected together. This design offers a balanced torque and prevents the spring from shifting or tilting during operation.
Q2 Can you manufacture double torsion springs with different leg lengths?
Yes, as a custom manufacturer, we can design the legs to any length or shape required for your specific application, including custom bends and hooks.
Q3 What materials do you use for high-temperature environments?
For high-temperature applications, we typically use Stainless Steel 316 or specialized alloys like Inconel, which maintain their mechanical properties under thermal stress.
Q4 What information is needed to get a quote for a custom spring?
We require the wire diameter, coil outer diameter, number of active coils, leg lengths, and the required torque or deflection angle. A drawing or sample is always preferred.
Q5 Do you provide prototypes before mass production?
Yes, we offer prototyping services to ensure the double torsion spring performs as expected in your assembly before proceeding with high-volume manufacturing.
Get a Professional Quote Today
Durga Spring• Precision Engineering Solutions
Relevant Tags
- Custom Double Torsion Spring Manufacturer
- Double Torsion Spring Supplier India
- High Precision Torsion Springs
- Industrial Double Torsion Springs
- Heavy Duty Double Torsion Springs
- Custom Spring Design
- Double Torsion Spring for Automotive
- Stainless Steel Double Torsion Springs
- Precision Metal Springs India
- Torsion Spring Engineering
- Mechanical Spring Manufacturer
- OEM Spring Supply India
Filter Using Product Tags
Compression Spring|
Industrial Springs|
Mechanical Springs|
Spring Engineering|
Custom Springs|
Spring Design|
Tension and Compression|
Spring Manufacturing|
Steel Springs|
Spring Load|
Coil Spring|
Spring Force|
Spring Technology|
Heavy Duty Springs|
Spring Materials|
Precision Springs|
Spring Performance|
Spring Testing|
Compression Spring Types|
Spring Applications|
Tension Springs|
Mechanical Tension Springs|
Spring Tension|
Extension Springs|
Tension Spring Design|
Custom Tension Springs|
Steel Tension Springs|
High-Tension Springs|
Tension Spring Load|
Tension Spring Force|
Spring Tension Applications|
Spring Extension|
Industrial Tension Springs|
Tension Spring Manufacturing|
Precision Tension Springs|
Tension Spring Materials|
Spring Engineering|
Spring Force Calculation|
Spring Tension Testing|
Torsion Springs|
Torque Springs|
Spring Torsion|
Mechanical Torsion Springs|
Torsion Spring Design|
Custom Torsion Springs|
Torsion Spring Applications|
Precision Torsion Springs|
Torsion Spring Load|
Torsion Spring Force|
Industrial Torsion Springs|
High-Torque Springs|
Spring Torsion Calculation|
Torsion Spring Rate|
Steel Torsion Springs|
Torsion Spring Engineering|
Heavy Duty Torsion Springs|
Torsion Spring Materials|
Spring Torque|
Torsion Spring Stiffness|
Die Springs|
Heavy Duty Die Springs|
Industrial Springs|
Compression Die Springs|
Precision Die Springs|
High-Performance Die Springs|
Die Spring Design|
Custom Die Springs|
Die Spring Applications|
Die Spring Force|
Tensile Die Springs|
Steel Die Springs|
Die Spring Load|
Die Spring Materials|
Spring Strength|
Die Spring Rate|
Die Spring Calculation|
Spring Coiling|
Die Spring Manufacturers|
Die Spring Testing|
Wire Forms|
Custom Wire Forms|
Wire Forming|
Wire Bending|
Precision Wire Forms|
Industrial Wire Forms|
Wire Form Design|
Wire Form Manufacturing|
Wire Forming Applications|
Custom Metal Wire Forms|
Spring Wire Forms|
Wire Forming Solutions|
Wire Form Products|
Wire Form Materials|
Wire Form Engineering|
High-Quality Wire Forms|
Wire Form Bending|
Wire Form Customization|
Metal Wire Forms|
Wire Forming Process|
Sheet Metal Components|
Metal Fabrication|
Custom Sheet Metal Parts|
Sheet Metal Manufacturing|
Precision Sheet Metal|
Metal Stamping|
Laser Cutting Sheet Metal|
Metal Forming|
Industrial Sheet Metal|
Sheet Metal Prototyping|
Metal Fabrication Services|
Steel Sheet Metal Parts|
Aluminum Sheet Metal|
Custom Metal Components|
Sheet Metal Bending|
Sheet Metal Welding|
Metal Component Design|
Sheet Metal Assembly|
High Precision Sheet Metal|
Metal Components for Manufacturing|
Disc Springs|
Belleville Washers|
Spring Washers|
Compression Disc Springs|
Precision Disc Springs|
High-Performance Disc Springs|
Custom Disc Springs|
Industrial Disc Springs|
Spring Design|
Disc Spring Load|
Disc Spring Force|
Belleville Springs|
Disc Spring Applications|
Disc Spring Materials|
Heavy Duty Disc Springs|
Disc Spring Manufacturing|
Stacked Disc Springs|
Flat Coil Springs|
Spring Stiffness|
Disc Spring Engineering|
Spiral Springs|
Clock Springs|
Torsion Spiral Springs|
Spiral Spring Design|
Custom Spiral Springs|
Precision Spiral Springs|
Industrial Spiral Springs|
Spiral Spring Applications|
Spiral Tension Springs|
Spiral Spring Force|
Spring Coiling|
Mechanical Spiral Springs|
Steel Spiral Springs|
Spiral Spring Materials|
High-Performance Spiral Springs|
Spiral Spring Engineering|
Spiral Spring Manufacturing|
Spring Rate|
Spiral Spring Load|
Spiral Spring Mechanics|
Spring Washers|
Belleville Washers|
Compression Washers|
Wave Washers|
Lock Washers|
Spring Washer Design|
Precision Spring Washers|
Industrial Spring Washers|
Metal Washers|
Custom Spring Washers|
Washer Manufacturing|
Stainless Steel Washers|
Spring Washer Applications|
Spring Washer Load|
Belleville Spring Washers|
Locking Washers|
High-Performance Spring Washers|
Spring Washer Materials|
Spring Washer Force|
Wave Spring Washers|
Hot Coil Springs|
Hot Rolled Springs|
Heat Treated Springs|
High-Temperature Coil Springs|
Custom Hot Coil Springs|
Heavy Duty Hot Coil Springs|
Industrial Coil Springs|
Hot Forged Springs|
Hot Coiling|
Steel Coil Springs|
High Strength Hot Coil Springs|
Coil Spring Manufacturing|
Spring Heat Treatment|
Hot Coil Spring Design|
Coil Spring Applications|
Heat Resistant Coil Springs|
Spring Customization|
Metal Springs|
Hot Coiled Spring Materials|
Spring Performance|
Hot Coil Spring Load|
Conical Springs|
Tapered Springs|
Conical Coil Springs|
Custom Conical Springs|
Precision Conical Springs|
Compression Conical Springs|
Conical Spring Design|
Industrial Conical Springs|
Conical Spring Applications|
Conical Spring Force|
High-Performance Conical Springs|
Conical Spring Load|
Tapered Coil Springs|
Heavy Duty Conical Springs|
Conical Spring Manufacturing|
Conical Spring Materials|
Conical Spring Customization|
Metal Conical Springs|
Conical Spring Rate|
Conical Spring Stiffness|
Spring Coiling|
Conical Spring Prototypes|