Compression Spring Manufacturer in Ahmedabad

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Compression Spring Manufacturer in Ahmedabad

Compression Spring Manufacturer in Ahmedabad 

Description:

A Compression Spring is an open-coil, helical spring that resists axial compressive force. It compresses under load and returns to its original shape when the load is released, making it one of the most widely used mechanical components across industries. Ahmedabad-based manufacturers produce precision compression springs in a wide variety of sizes, materials, and load capacities to cater to automotive, electrical, industrial, and consumer product applications.


How It’s Made:

  1. Material Selection:

  2. Coiling Process:

    • Using CNC coiling machines, the wire is wound into helical shapes with precise control over pitch, diameter, and number of coils.

  3. Heat Treatment:

    • Springs undergo tempering or stress-relief heat treatment to enhance tensile strength and eliminate internal stresses.

  4. Grinding & Finishing:

    • Spring ends are ground flat (if required) for uniform load distribution.

    • Surface finishing includes shot peening, polishing, plating (zinc, nickel), or powder coating for enhanced durability.

  5. Testing & Quality Control:


Where It’s Used:

  • Automotive (brakes, clutches, suspensions)

  • Electrical Switches and Circuit Breakers

  • Industrial Machinery and Valves

  • Aerospace and Railways

  • Medical Equipment

  • Agricultural and Construction Equipment

  • Consumer Goods (pens, toys, kitchen appliances)


Key Features:

  • Wide Range of Wire Diameter (0.2 mm to 25 mm+)

  • High Load-Bearing Capacity

  • Customizable Dimensions, Pitch & Ends

  • Corrosion Resistance (with coating or stainless steel)

  • Accurate Spring Rate (K value)

  • Fatigue and Load Cycle Tested

  • Available in Conical, Barrel, or Cylindrical Shapes

  • ISO, IS, and DIN Standard Compliant


Importance:

Compression springs play a critical role in force absorption, load management, and component stability. Whether it's a valve closing, a machine absorbing vibration, or a clutch engaging, these springs ensure precision, safety, and reliability in mechanical operations.


Advantages:

  • Compact and Versatile Design

  • Durable Under Repetitive Load Cycles

  • Low Maintenance and Long Service Life

  • Excellent Energy Absorption

  • Lightweight Yet High-Strength

  • Custom-Engineered for Specific Applications

  • Affordable and Mass-Production Friendly


Significance:

In today’s mechanical and industrial systems, compression springs are indispensable components that enable smooth motion, maintain contact pressure, and ensure safe operation under varying loads. Their simplicity, reliability, and customizability make them foundational in design and engineering across sectors.


Why Choose a Manufacturer in Ahmedabad:

  • Access to Advanced CNC Coiling & Testing Equipment

  • Custom Spring Design Based on Load Calculations

  • Quick Turnaround for Prototypes and Bulk Orders

  • In-House Testing with Quality Certification

  • Wide Range of Raw Materials and Sizes in Stock

  • Experience in Export-Grade and OEM Manufacturing

  • Support for Just-In-Time (JIT) Supply Models


FAQs:

Q1. Can compression springs be customized for load and deflection?
A: Yes, manufacturers calculate wire size, pitch, and coil count based on required spring rate (K) and maximum load.

Q2. What materials are best for corrosion-prone environments?
A: Stainless steel (SS304/316), Inconel, or coated carbon steel with zinc/nickel plating.

Q3. What is the typical life of a compression spring?
A: Depending on the application, they can last for 100,000 to over 1 million cycles.

Q4. Do you offer prototype or low-volume production?
A: Yes, manufacturers in Ahmedabad support small batch runs and prototyping for development and R&D.

Q5. Can I get a spring with closed and ground ends?
A: Yes, options include closed & ground, open & ground, closed & unground, and custom configurations.


Conclusion:

Compression Springs are vital components in thousands of machines, devices, and systems. Choosing a trusted manufacturer in Ahmedabad ensures access to precision manufacturing, global standards, reliable quality, and expert engineering support. Whether you need a few hundred springs or a million, local manufacturers offer scalable, durable, and cost-effective solutions for every mechanical challenge.


Contact:-+91 98988 43173

Gmail:-info@durgaspring.com

Website:-https://durgaspring.com/


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