Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Address
Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Premier Industrial Disc Spring Washer Manufacturer
Premier Industrial Disc Spring Washer Manufacturer
Premier Industrial Disc Spring Washer Manufacturer
Introduction
Precision and load-bearing capacity are the hallmarks of high-quality mechanical assemblies. As a specialized industrial disc spring washer manufacturer, Durga Spring provides engineered solutions for high-stress environments. Also known as Belleville washers, our disc springs are designed to support high loads with small deflections, offering a space-saving alternative to traditional helical springs. We utilize premium materials and advanced manufacturing techniques to produce washers that offer consistent performance, high fatigue life, and superior reliability for demanding industrial sectors including automotive, power generation, and heavy machinery.
Manufacturing Precision in Conical Spring Washers
The efficiency of an industrial disc spring washer depends on its exact curvature and material composition. As a leading manufacturer, we focus on every detail of the production process:
- Material Selection: We use high-carbon spring steel, chrome vanadium, and stainless steel grades to ensure optimum elasticity and resistance to set.
- Standard Compliance: Our manufacturing processes align with DIN 2093 and other international standards to ensure interchangeability and performance reliability.
- Surface Treatment: To protect against corrosion and wear, we offer various finishes including mechanical zinc plating, phosphating, and specialized coatings for harsh environments.
Applications & Benefits — Versatile Spring Solutions
Common Applications
- Heavy-duty bolting assemblies in turbines and power plants.
- Valve actuators and safety relief valves in petrochemical industries.
- Clutch and brake systems in off-road and construction vehicles.
- Precision bearing pre-loading to eliminate axial play.
- Damping elements in heavy machinery and structural foundations.
Key Advantages
- Capable of supporting extremely high loads in a very compact installation space.
- Versatile performance by stacking in series, parallel, or mixed configurations.
- Long service life under both static and dynamic loading conditions.
- High dampening capacity compared to traditional coil or wire springs.
- Simplified maintenance due to modular stacking and robust design.
Core Capabilities of Our Manufacturing Unit
- In-house tooling and design capabilities for custom conical washer specifications.
- Advanced heat treatment facilities ensuring uniform hardness and spring properties.
- Wide range of sizes available, from small precision washers to large heavy-duty discs.
- Load testing and verification using calibrated equipment for guaranteed spring rates.
- Capacity for both large volume production and specialized small-batch custom runs.
Your Trusted Partner for Industrial Spring Components
Choosing the right industrial disc spring washer manufacturer is critical for the longevity of your mechanical systems. Durga Spring combines decades of technical expertise with modern production technologies to deliver components that exceed expectations. We work closely with engineers and procurement teams to provide technical guidance on stacking sequences and material selection. Our commitment to excellence, timely delivery, and competitive quality makes us a preferred supplier for OEMs across India and international markets. Trust Durga Spring for precision-engineered conical washers that keep your heavy machinery running smoothly.
Maintenance & Safety Tips — Optimal Washer Performance
Safety Guide
Durga Spring
Installation Tips
- Always use a central guide bolt or an outer guide sleeve to prevent stack displacement during high-load compression.
- Ensure the contact surfaces are clean, smooth, and parallel to avoid uneven stress and premature failure of the washer.
- Apply high-pressure grease between discs in a stack to minimize friction and wear during dynamic cycle operations.
Safe Operation
- Avoid compressing the disc spring to its flat position (solid height) as this can lead to permanent set or sudden fracture.
- Periodically check for signs of corrosion or surface pitting, which significantly reduces the fatigue life of the spring.
- Replace the entire stack if one disc fails to ensure uniform load distribution across all components in the assembly.
FAQs about Industrial Disc Spring Washers
Q1 What materials are used in disc spring manufacturing?
We typically use 50CrV4 (Chrome Vanadium), high-carbon steels like SAE 1070/1075, and various stainless steel grades (301, 304, 316) for corrosive environments.
Q2 Can I achieve more load by stacking these washers?
Yes. Stacking in parallel (same direction) increases the load, while stacking in series (opposite direction) increases the deflection. You can mix both to get specific characteristics.
Q3 Do you manufacture custom sizes for unique machinery?
Absolutely. Beyond standard DIN sizes, we offer custom manufacturing for specific outer diameters, inner diameters, and thicknesses to fit your unique design.
Q4 What are the temperature limits for industrial disc springs?
Standard spring steels work up to 100 degrees Celsius. For higher temperatures, we use specialized alloys like Inconel or X750 that can withstand up to 500 degrees Celsius.
Q5 How do I request a technical quote?
Simply provide us with the required dimensions (OD, ID, Thickness), the material type, the required load at a specific deflection, and the quantity.
Get a Precision Engineering Quote
Durga Spring • Your Reliable Industrial Partner
Relevant Tags
- Industrial Disc Spring Washer Manufacturer
- Belleville Washer Supplier India
- Conical Spring Washer Production
- DIN 2093 Standard Springs
- Heavy Duty Mechanical Washers
- Spring Steel Disc Washers
- Precision Conical Springs
- Industrial Fastener Components
- High Fatigue Life Disc Springs
- Custom Engineering Springs India
Filter Using Product Tags
Compression Spring|
Industrial Springs|
Mechanical Springs|
Spring Engineering|
Custom Springs|
Spring Design|
Tension and Compression|
Spring Manufacturing|
Steel Springs|
Spring Load|
Coil Spring|
Spring Force|
Spring Technology|
Heavy Duty Springs|
Spring Materials|
Precision Springs|
Spring Performance|
Spring Testing|
Compression Spring Types|
Spring Applications|
Tension Springs|
Mechanical Tension Springs|
Spring Tension|
Extension Springs|
Tension Spring Design|
Custom Tension Springs|
Steel Tension Springs|
High-Tension Springs|
Tension Spring Load|
Tension Spring Force|
Spring Tension Applications|
Spring Extension|
Industrial Tension Springs|
Tension Spring Manufacturing|
Precision Tension Springs|
Tension Spring Materials|
Spring Engineering|
Spring Force Calculation|
Spring Tension Testing|
Torsion Springs|
Torque Springs|
Spring Torsion|
Mechanical Torsion Springs|
Torsion Spring Design|
Custom Torsion Springs|
Torsion Spring Applications|
Precision Torsion Springs|
Torsion Spring Load|
Torsion Spring Force|
Industrial Torsion Springs|
High-Torque Springs|
Spring Torsion Calculation|
Torsion Spring Rate|
Steel Torsion Springs|
Torsion Spring Engineering|
Heavy Duty Torsion Springs|
Torsion Spring Materials|
Spring Torque|
Torsion Spring Stiffness|
Die Springs|
Heavy Duty Die Springs|
Industrial Springs|
Compression Die Springs|
Precision Die Springs|
High-Performance Die Springs|
Die Spring Design|
Custom Die Springs|
Die Spring Applications|
Die Spring Force|
Tensile Die Springs|
Steel Die Springs|
Die Spring Load|
Die Spring Materials|
Spring Strength|
Die Spring Rate|
Die Spring Calculation|
Spring Coiling|
Die Spring Manufacturers|
Die Spring Testing|
Wire Forms|
Custom Wire Forms|
Wire Forming|
Wire Bending|
Precision Wire Forms|
Industrial Wire Forms|
Wire Form Design|
Wire Form Manufacturing|
Wire Forming Applications|
Custom Metal Wire Forms|
Spring Wire Forms|
Wire Forming Solutions|
Wire Form Products|
Wire Form Materials|
Wire Form Engineering|
High-Quality Wire Forms|
Wire Form Bending|
Wire Form Customization|
Metal Wire Forms|
Wire Forming Process|
Sheet Metal Components|
Metal Fabrication|
Custom Sheet Metal Parts|
Sheet Metal Manufacturing|
Precision Sheet Metal|
Metal Stamping|
Laser Cutting Sheet Metal|
Metal Forming|
Industrial Sheet Metal|
Sheet Metal Prototyping|
Metal Fabrication Services|
Steel Sheet Metal Parts|
Aluminum Sheet Metal|
Custom Metal Components|
Sheet Metal Bending|
Sheet Metal Welding|
Metal Component Design|
Sheet Metal Assembly|
High Precision Sheet Metal|
Metal Components for Manufacturing|
Disc Springs|
Belleville Washers|
Spring Washers|
Compression Disc Springs|
Precision Disc Springs|
High-Performance Disc Springs|
Custom Disc Springs|
Industrial Disc Springs|
Spring Design|
Disc Spring Load|
Disc Spring Force|
Belleville Springs|
Disc Spring Applications|
Disc Spring Materials|
Heavy Duty Disc Springs|
Disc Spring Manufacturing|
Stacked Disc Springs|
Flat Coil Springs|
Spring Stiffness|
Disc Spring Engineering|
Spiral Springs|
Clock Springs|
Torsion Spiral Springs|
Spiral Spring Design|
Custom Spiral Springs|
Precision Spiral Springs|
Industrial Spiral Springs|
Spiral Spring Applications|
Spiral Tension Springs|
Spiral Spring Force|
Spring Coiling|
Mechanical Spiral Springs|
Steel Spiral Springs|
Spiral Spring Materials|
High-Performance Spiral Springs|
Spiral Spring Engineering|
Spiral Spring Manufacturing|
Spring Rate|
Spiral Spring Load|
Spiral Spring Mechanics|
Spring Washers|
Belleville Washers|
Compression Washers|
Wave Washers|
Lock Washers|
Spring Washer Design|
Precision Spring Washers|
Industrial Spring Washers|
Metal Washers|
Custom Spring Washers|
Washer Manufacturing|
Stainless Steel Washers|
Spring Washer Applications|
Spring Washer Load|
Belleville Spring Washers|
Locking Washers|
High-Performance Spring Washers|
Spring Washer Materials|
Spring Washer Force|
Wave Spring Washers|
Hot Coil Springs|
Hot Rolled Springs|
Heat Treated Springs|
High-Temperature Coil Springs|
Custom Hot Coil Springs|
Heavy Duty Hot Coil Springs|
Industrial Coil Springs|
Hot Forged Springs|
Hot Coiling|
Steel Coil Springs|
High Strength Hot Coil Springs|
Coil Spring Manufacturing|
Spring Heat Treatment|
Hot Coil Spring Design|
Coil Spring Applications|
Heat Resistant Coil Springs|
Spring Customization|
Metal Springs|
Hot Coiled Spring Materials|
Spring Performance|
Hot Coil Spring Load|
Conical Springs|
Tapered Springs|
Conical Coil Springs|
Custom Conical Springs|
Precision Conical Springs|
Compression Conical Springs|
Conical Spring Design|
Industrial Conical Springs|
Conical Spring Applications|
Conical Spring Force|
High-Performance Conical Springs|
Conical Spring Load|
Tapered Coil Springs|
Heavy Duty Conical Springs|
Conical Spring Manufacturing|
Conical Spring Materials|
Conical Spring Customization|
Metal Conical Springs|
Conical Spring Rate|
Conical Spring Stiffness|
Spring Coiling|
Conical Spring Prototypes|