Conical Spring

Conical Spring

A Conical Spring, also known as a tapered spring, is a type of compression spring that has a cone-like shape — larger at one end and tapering to a smaller diameter at the other. Unlike regular cylindrical springs, conical springs offer progressive load handling, better stability, and reduced solid height during compression.

These springs are designed for applications that require spaceefficiency, high-load capacity, or resistance to buckling, and are widely used in automotive suspensions, electrical contacts, valves, industrial machinery, and battery terminals. Their unique geometry allows them to compress into a flat spiral, providing optimal performance in compact assemblies.

Features of Conical Springs (with Uses)

Feature

Use / Benefit

Tapered Helical Design

Ensures uniform stress distribution and better stability under load

Reduced Solid Height

Allows the spring to compress more efficiently into a smaller space

Progressive Load Rate

Load increases gradually with compression, ideal for variable force applications

Buckling Resistance

Conical shape prevents sidewise buckling in longer spring setups

High Energy Storage Capacity

Offers superior performance in limited axial spaces

Customizable Dimensions

Can be tailored for load, diameter, pitch, and wire thickness

Made from Spring Steel, SS, Inconel

Material choices for various temperatures, corrosive environments, and fatigue loads

Corrosion-Resistant Finishing

Available with powder coating, zinc plating, or stainless steel options

Noise & Vibration Dampening

Ideal for dynamic and shock-absorbing mechanical applications

Compact Nesting Capability

Coils nest into each other, optimizing space usage in assembly

Applications of Conical Springs

Conical springs are used across numerous industries due to their unique mechanical advantages:

  1. Automotive SuspensionsShock absorbers and vibration isolators
  2. Electrical Contacts – Battery terminals and contact elements
  3. Valves & Pumps – Spring-loaded sealing and actuation
  4. Aerospace Components – Where compact energy storage and high strength are critical
  5. Medical Devices – Compact actuation in surgical tools and pumps
  6. Industrial Machinery – Load handling and vibration absorption
  7. Home Appliances – Motor brushes, switches, and spring-loaded mechanisms
  8. Defense & Robotics – Miniature motion controls and shock absorption
  9. Toys & Electronics – Compact spring actuation where space is limited
  10. Construction Equipment – Heavy-duty load bearing and suspension systems

Top 10 FAQs About Conical Springs

  1. What is a conical spring?
    A conical spring is a compression spring with a tapered shape, designed to compress into a smaller height while handling variable loads.
  2. What materials are used to make conical springs?
    Common materials include spring steel, stainless steel, Inconel, phosphor bronze, and titanium for special applications.
  3. How does a conical spring differ from a regular compression spring?
    Unlike cylindrical springs, conical springs compress into a flat shape and offer progressive load resistance.
  4. Where are conical springs commonly used?
    They are used in automotive, aerospace, medical devices, electronics, valves, and shock-absorbing systems.
  5. Can the dimensions of conical springs be customized?
    Yes, diameter, length, pitch, coil count, and material can be customized based on application needs.
  6. Do conical springs prevent buckling?
    Yes, their tapered shape increases axial stability, making them ideal for long spring applications.
  7. Are conical springs suitable for high-temperature environments?
    Yes, when made from materials like Inconel or stainless steel, they can withstand high thermal loads.
  8. How do conical springs handle vibration or shock?
    Their nested coil design and energy-absorbing characteristics make them excellent for vibration damping.
  9. Can they be used in dynamic/moving parts?
    Absolutely. They're widely used in moving assemblies, suspensions, and push mechanisms.
  10. Are conical springs recyclable or reusable?
    Yes, metal conical springs are recyclable, and some can be reused depending on wear and mechanical fatigue.

Why Choose Us as Your Conical Spring Manufacturer?

  • ? Precision-Machined Springs as per ISO Standards
  • ? Custom Wire Diameter, Load Rate & Tolerances
  • ? Materials Available for Extreme Conditions
  • ? Corrosion-Proof Coating & Polishing Options
  • ? Bulk Manufacturing with Fast Turnaround
  • ? Serving Automotive, Medical, Aerospace & Industrial Sectors
  • ? PAN India Delivery & Global Exports

 

Contact Us For More Details On :

Call - +91 98988 43173

Email - info@durgaspring.com

Website – www. durgaspring.com

YouTube - www.youtube.com/@durgasprings

Facebook - www.facebook.com/people/Durga-spring-industries


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