Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
High-Performance Die Springs Supplier Gujarat
High-Performance Die Springs Supplier Gujarat
High-Performance Die Springs Supplier Gujarat — Durga Spring Industries
Introduction — Your Trusted High-Performance Die Springs Supplier in Gujarat
Durga Spring Industries, based in Ahmedabad, Gujarat, is recognized as a leading High-performance die springs supplier Gujarat, specializing in heavy-duty compression springs engineered for maximum reliability and cycle life. Our die springs are vital components in press tools, injection molds, and heavy machinery across the automotive, tooling, and manufacturing sectors. Manufactured from high-grade chrome silicon alloy and rectangular wire, our springs are designed to withstand extreme load conditions and maintain consistent performance under high-stress, high-temperature environments. We offer a comprehensive range of color-coded springs (light, medium, heavy, extra-heavy) and provide customization to meet the precise deflection and force requirements of your most demanding applications. Partner with Durga Spring Industries for unparalleled quality and durability in die spring technology.
Working Principle & Manufacturing Process — High-Performance Die Springs
High-performance die springs function by storing high levels of mechanical energy when compressed and releasing a powerful, controlled force to return a component to its original position. They are constructed using rectangular cross-section wire, which allows them to handle significantly greater loads and store more energy in a confined space than standard compression springs. At Durga Spring Industries, the manufacturing process involves precision winding of chrome silicon wire on advanced CNC coiling machines. This is followed by multi-stage heat treatment and shot peening for superior fatigue resistance and long life. Finally, a color-coded coating is applied to denote the load class (e.g., Yellow for Extra Heavy Load), ensuring easy identification and application in complex die sets and molds.
Applications & Benefits — High-Performance Die Springs Supplier Gujarat
Applications
- Press Tools & Stamping: Used in die sets to strip material and provide precise pressure control during metal forming.
- Plastic Injection Molding: Essential for ejector systems and maintaining plate alignment in high-cycle mold operations.
- Heavy Machinery: Employed in clutches, brakes, and other mechanisms requiring controlled, heavy compression force.
- Automotive Manufacturing: Critical components in jigs, fixtures, and production line tooling for reliable operations.
- Fixtures and Jigs: Provide dependable clamping and holding forces in complex assembly and machining setups.
Benefits
- High Load Capacity: Rectangular wire design allows for greater force output and energy storage in minimal space.
- Extended Cycle Life: Made from Chrome Silicon alloys and stress-relieved for superior fatigue resistance and durability.
- Consistent Performance: Provide uniform pressure and deflection across millions of cycles, critical for precision work.
- Thermal Resistance: Designed to operate efficiently in elevated temperatures common in molding and casting.
- Color-Coded for Safety: Easy identification of load class (Light, Medium, Heavy, Extra Heavy) prevents misapplication and failure.
Key Features — High-Performance Die Springs
- Constructed from premium Chrome Silicon Alloy steel for maximum strength and resilience.
- Rectangular wire cross-section geometry maximizes load capacity and lifespan compared to round wire springs.
- Manufactured to international standards (e.g., ISO, JIS) ensuring interchangeability and dimensional accuracy.
- Multi-step heat treatment and stress relieving process to eliminate stress points and enhance durability.
- Available in four standard color-coded load classes (Green, Blue, Red, Yellow) for clear application matching.
Load Classes & Color Coding Explained
Die springs are classified by load to ensure the correct spring is used for the required force and travel. Durga Spring Industries supplies springs adhering to industry-standard color codes: Green (Light Load), Blue (Medium Load), Red (Heavy Load), and Yellow (Extra Heavy Load). It is crucial for high-performance applications that the maximum working deflection of the chosen spring is strictly adhered to, as exceeding this limit, even momentarily, will severely reduce the spring's cycle life and potentially cause catastrophic failure in the mold or press tool. Consulting the manufacturer's deflection chart for the specific color code is mandatory for optimum tool performance and longevity.
Maintenance & Safety Tips — Die Springs
Checklist
Durga Spring
Installation & Selection (DOs)
- Always select die springs with proper load capacity (color code) and ensure travel remains within the efficient operating range.
- Install springs with a slight preload to prevent shock loading and high-frequency vibration during initial operation.
- Ensure proper guiding (guide rods or deep pockets) to prevent the springs from buckling under compression.
Troubleshooting (DON'Ts)
- NEVER replace only one failed spring. Always replace the entire set in the die to ensure even load distribution.
- DO NOT* alter a die spring (cut coils, grind OD/ID) as this permanently damages its performance and drastically shortens life.
- Avoid using a spring that will be constantly cycling at its maximum rated load; design for a lower operating percentage to increase lifespan.
FAQs — High-Performance Die Springs
Q1 What makes your die springs "High-Performance"?
Our die springs are high-performance because they are made from premium Chrome Silicon alloy steel with a rectangular wire cross-section, enabling them to handle significantly heavier loads and achieve a longer cycle life than standard compression springs.
Q2 What do the colors on the die springs indicate?
The colors denote the load capacity (load class) of the spring. Standard codes are Green (Light), Blue (Medium), Red (Heavy), and Yellow (Extra Heavy). This coding ensures the correct spring is selected for the tooling application.
Q3 In which industries are your die springs primarily used?
They are extensively used in high-precision tooling systems, including press dies for metal stamping, plastic injection molds, die-casting machinery, and heavy industrial equipment across Gujarat and India.
Q4 Can you supply custom-sized die springs?
Yes, as a specialized supplier, we offer custom die springs tailored to your specific outer diameter, length, and deflection/load requirements, ensuring a perfect fit for unique mold and die designs.
Q5 Why is it important to replace all springs, not just the broken one?
Springs fatigue over time. Replacing only one spring creates an unbalanced load in the die, causing the older springs to fail quickly and leading to uneven pressure distribution which can damage the die or mold components.
Get in Touch
Durga Spring• We’re here to help
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