Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Spiral Spring Manufacturer in Ahmedabad
Spiral Spring Manufacturer in Ahmedabad
Introduction —Premier Spiral Spring Manufacturer in Ahmedabad
Durga Spring is a dedicated Spiral Spring Manufacturer in Ahmedabad, specializing in the production of flat-stock spiral springs, including power springs and **constant force springs**. Essential for storing and releasing rotational energy, our precision-engineered springs are vital components in everything from intricate mechanical assemblies to large industrial machinery. Located strategically in Gujarat, we serve the region’s demand for high-quality, reliable, and custom-designed precision spiral springs Gujarat industries rely on for consistent torque and long cycle life.
Types of Spiral Springs We Manufacture
Our expertise in precision coiling allows us to produce a variety of specialized spiral springs:
- Power Springs: These springs are tightly wound and store energy that releases rotationally, commonly used in rewind mechanisms and motor brushes. We offer full control over torque characteristics.
- Constant Force Springs: A type of spiral spring that delivers a nearly constant force throughout its extension, ideal for counterbalance, retraction, and motor brush applications.
- Flat Springs (Clock Springs): Used in mechanical timing devices, switches, and small electronics, these are precision components where thickness and material stress are critical.
Applications & Benefits — Torque and Energy Storage Solutions
Typical Applications
- Automotive: Seatbelt retractors, cable reels, and small electrical motor brush components.
- Electrical Switchgear: Critical force elements in circuit breakers and contact mechanisms.
- Counterbalance Systems: Constant force springs in retail displays, medical equipment, and window sash assemblies.
- Clockwork/Timing Devices: High-precision flat springs for time-based mechanisms and instruments.
- Tooling & Machinery: Specialized **power spring manufacturer India** supply for high-end industrial tool retractors.
Engineering Advantages
- High Energy Density: Spiral springs store a significant amount of energy in a compact radial space.
- Custom Torque Profile: Ability to tailor the spring geometry to achieve a specific force or torque output over a given rotation.
- Excellent Cycle Life: Utilizing high-quality strip material and specialized heat treatment for long-term reliability.
- Precision Manufacturing: State-of-the-art winding technology ensures consistent spiral diameter and minimal force deviation.
- Material Grade Versatility: Supplying stainless steel flat springs for corrosive environments.
Quality Control in Flat and Power Spring Manufacturing
- Advanced Slitting and Edging: Processing flat stock material to the exact width and edge condition required for reliable coiling.
- Mandrel Winding Precision: Utilizing CNC winding machines capable of maintaining minute tolerances on the inner and outer diameters and coil pitch.
- In-House Heat Treatment: Specialized heat treating processes to lock in spring memory and optimize fatigue life for power springs.
- Torque Testing: Comprehensive testing on calibrated equipment to verify the spring’s force output across its entire working range.
- Prototyping Services: Offering small batches of **custom flat coil springs Ahmedabad** clients can test and validate before mass production.
Partnering with a Trusted Ahmedabad Spring Expert
As a leading **spiral spring manufacturer in Ahmedabad**, Durga Spring combines technical precision with responsive local service. Whether your application requires a standard **flat spring supplier Gujarat** delivery or a highly specialized **constant force springs India** design, our team is equipped to deliver. We are committed to manufacturing spiral springs that not only meet your specifications but also offer superior performance and endurance. Contact us to discuss the precise torque and cycle life requirements of your next project.
Maintenance & Safety Tips — Handling High-Energy Springs
Checklist
Durga Spring
Safe Installation
- Power springs and spiral springs store high energy; always use proper tooling and enclosures during installation to prevent sudden, uncontrolled release.
- Do not operate the spring beyond its specified maximum deflection or cycle count to avoid material fatigue and failure.
- Ensure the spring housing and internal arbors are smooth and correctly sized to prevent friction and binding, which degrades performance.
Component Care
- Inspect the surface of the spring regularly; any signs of corrosion or cracking warrant immediate replacement.
- For high-cycle applications, ensure springs are lubricated according to the mechanism’s maintenance schedule.
- Store replacement springs in their original protective packaging in a climate-controlled area to maintain material integrity.
FAQs about Spiral Spring Manufacturing
Q1 What is the difference between a power spring and a flat spring?
A flat spring (or clock spring) is typically used for less than 360-degree rotation. A power spring is tightly wound and used for multiple rotations, storing and releasing significant rotational energy, often found in rewind mechanisms.
Q2 What materials are best for constant force springs India applications?
High-yield strength stainless steel (like Type 301) and high-carbon spring steel (like bright basic wire) are commonly used, as they offer the fatigue resistance and tensile strength required for reliable **constant force springs India**.
Q3 Can you match the torque of an existing imported spiral spring?
Yes. We have the capability to reverse-engineer and precisely replicate the torque, material, and dimensions of an existing spring to ensure a seamless replacement or an alternate source of supply.
Q4 What factors affect the cycle life of a power spring?
Cycle life is primarily affected by the material's fatigue limit, the coiling stress applied during manufacturing, the spring's physical design geometry, and the degree of deflection during operation.
Q5 Do you supply custom flat coil springs Ahmedabad for small devices?
Yes, our precision manufacturing capability extends to small-scale, high-tolerance flat coil springs used in instrumentation, electrical switches, and small motor assemblies.
Request a Quote for Spiral Springs
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Relevant Tags
- Spiral spring manufacturer in Ahmedabad
- Flat spring supplier Gujarat
- Power spring manufacturer India
- Clock spring manufacturer Ahmedabad
- Constant force springs India
- Precision spiral springs Gujarat
- Custom flat coil springs Ahmedabad
- Torque springs manufacturer Ahmedabad
- High quality flat stock springs
- Retractor spring manufacturer Gujarat
- Stainless steel power springs
- Spiral spring for switchgear
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