Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
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Plot No-10 Star Gold Industrial Park ,Opp Garda Ghar,Village Kuha, Ahmedabad Gujarat (India)-382433
Leading Belleville Disc Spring Supplier in Gujarat
Leading Belleville Disc Spring Supplier in Gujarat
Leading Belleville Disc Spring Supplier in Gujarat
Introduction
As the industrial landscape of Gujarat continues to evolve, the demand for high-load precision components has never been higher. Durga Spring is proud to be a premier Belleville disc spring supplier in Gujarat, specializing in the production of high-performance conical washers engineered for the most demanding mechanical environments. Belleville disc springs are uniquely designed to offer a high spring force with very little deflection, making them essential for applications where axial space is restricted. From our manufacturing facility in Ahmedabad, we provide custom and standard disc spring solutions that ensure safety, stability, and reliability in heavy-duty machinery across the state.
Precision Manufacturing Standards for Gujarat's Industries
Delivering high-quality disc springs involves a rigorous manufacturing protocol that balances metallurgical science with precise stamping technology. As a trusted supplier, Durga Spring focuses on:
- Compliance with Global Standards: Our disc springs are manufactured in strict accordance with DIN 2093 and ISO standards to guarantee dimensional accuracy and load consistency.
- Material Versatility: We source high-grade 50CrV4, stainless steel, and heat-resistant alloys to provide disc springs suitable for high-temperature or corrosive environments.
- Advanced Surface Finishing: Every spring undergoes specialized finishing, including shot peening and phosphating, to significantly enhance its fatigue life and corrosion resistance.
Applications & Benefits — Engineering for Strength
Key Industrial Uses
- Maintaining tension in bolted joints for high-pressure pipelines.
- Valve actuators and safety relief mechanisms in chemical plants.
- Bearing preloading to eliminate axial play in high-speed spindles.
- Braking systems for heavy-duty construction and mining equipment.
- Clutch and transmission assemblies in the automotive industry.
Performance Benefits
- Immense load capacity within a very small axial installation height.
- Flexible load-deflection curves through various stacking configurations.
- Superior damping qualities compared to traditional helical springs.
- Extended maintenance cycles due to high resistance to permanent set.
- Customizable force delivery by adjusting disc thickness and height.
Quality Control for Precision Conical Washers
- Automated load testing to verify load-at-deflection values for every batch.
- Precise heat treatment monitoring to ensure uniform hardness and elasticity.
- Edge rounding of discs to minimize friction and prevent stress cracking.
- Capability to manufacture custom OD/ID ratios for specialized machinery.
- Traceability of raw materials to ensure consistent metallurgical performance.
Your Local Partner for High-Load Spring Solutions
Durga Spring understands that every mechanical assembly has unique requirements. As a local Belleville disc spring supplier in Gujarat, we offer the advantage of proximity, allowing for rapid technical consultations and faster delivery times. Our engineering team assists clients in determining the ideal stack configuration—whether in series to increase travel or in parallel to increase load—to achieve the perfect performance profile for their specific application. By choosing Durga Spring, you are partnering with a manufacturer dedicated to providing the high-load conical washers that keep Gujarat's industrial machinery operating at peak efficiency.
Maintenance & Safety Tips — Maximizing Component Life
Checklist
Durga Spring
Installation Guidelines
- Ensure the guide rod or housing is hardened to prevent wear from the edges of the disc springs.
- Always lubricate the guide surfaces and the contact points between discs to minimize friction.
- Verify that the stack is centrally aligned to avoid uneven loading and premature fatigue.
Operational Safety
- Never exceed the maximum rated deflection of the spring to avoid permanent deformation.
- Periodically inspect high-load stacks for surface cracks or corrosion pitting.
- When replacing springs, replace the entire stack to ensure uniform load distribution.
FAQs about Belleville Disc Springs
Q1 What makes Durga Spring a leading Belleville disc spring supplier in Gujarat?
Our leadership is built on high-precision manufacturing, compliance with DIN 2093 standards, and our ability to provide custom engineering support for Gujarat’s diverse industrial sectors.
Q2 Can I stack disc springs to increase both travel and load?
Yes. By using a combination of series and parallel stacking (nesting), you can achieve specific load-deflection requirements that a single disc cannot provide.
Q3 Are stainless steel disc springs available for chemical plants?
Absolutely. We supply Belleville springs in various stainless steel grades (301, 304, 316) specifically for corrosion-resistant applications in chemical and processing industries.
Q4 What are the typical lead times for bulk supply?
For standard sizes listed in DIN 2093, we maintain ready stock. Custom manufacturing lead times vary based on quantity and material specifications but are optimized for quick turnaround.
Q5 Do you offer technical support for stack calculation?
Yes, our engineering team can help calculate the required stack height, load, and deflection based on your machine's parameters.
Request a Technical Quote
Durga Spring• Precision Conical Spring Engineering
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- Belleville Disc Spring Supplier in Gujarat
- Disc Spring Manufacturer Ahmedabad
- Industrial Conical Washers India
- DIN 2093 Disc Springs Gujarat
- Heavy Duty Belleville Washers
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- Conical Spring Washer Manufacturer
- Precision Disc Spring Components
- Valve Spring Washer Supply
- High Load Bearing Preload Springs
- Custom Belleville Spring Design
- Machinery Spring Supplier Ahmedabad
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